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Description

PolyLite™ CosPLA: Premium PLA for Cosplay Creators

Specialized for Cosplay Applications
PolyLite™ CosPLA is a unique PLA filament developed specifically for cosplay prop makers. Its advanced formulation is designed for effortless sanding, enhanced durability, and superior paint adhesion—making it ideal for crafting detailed, high-quality props and costume pieces.

Outstanding Sandability and Durability
This filament stands out for its ease of post-processing. PolyLite™ CosPLA sands smoothly and accepts paint exceptionally well, allowing for professional-quality finishes. Compared to standard PLA, it offers increased toughness, so your props can better withstand handling and wear.

Two Formulations for Custom Needs
Version A: Optimized for even easier sanding and paintability—perfect for intricate, smooth-finish props.
Version B: Enhanced for maximum durability—ideal for parts that require extra strength.

Printability and Performance                                                                                      PolyLite™ CosPLA prints reliably on most desktop 3D printers, requiring no special hardware or enclosure. Recommended print temperatures range from 190–220°C, with a bed temperature of 30–60°C. For best results, print at moderate speeds and use full cooling.

Perfect for Creative Projects
Whether you’re building a cosplay suit inspired by your favorite characters or need a filament that handles finishing work with ease, PolyLite™ CosPLA delivers exceptional results every time.

WARNING: It is important to wear proper PPE while sanding printed parts.


Printing Requirements

None! Will print great on any stock FDM 3D printer without any upgrades required.

If using a stock, older style printer - we would recommend printing slower.


Print Settings

Printing Temperature: 190˚C - 220˚C
Bed Temperature: 30˚C - 60˚C
Printing Speed: 30mm/s - 70mm/s
Fan: ON

Direct Drive:
Retraction Distance: 1mm
Retraction Speed: 30mm/s
Indirect Drive:
Retraction Distance: 3mm
Retraction Speed: 60mm/s

Drying Settings: 55˚C for 6h
(Only if the material has absorbed moisture)

Can't find your profiles? Check out our official presets at presets.polymaker.com

PolyLite™ CosPLA

$22.99
1.75mm SKU: PA05006 HEX Code: #A7A4A8
  • Designed for Cosplay
  • Easy to Sand & Paint
  • Improved Durability
  • Easy to Print
Color: Version A - Durability with extra sand-ability
Net Weight

Payment Methods

  • American Express
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  • Visa
  • Use standard PLA-style settings, then sand and paint the finished part as needed for cosplay finishing.
  • Start within the recommended 190 - 230°C nozzle and 25 - 60°C bed ranges, then make small adjustments for the printer and model.
  • Use the recommended ON cooling-fan setting and keep printing speed within 50 - 300 mm/s.
  • Run a small test print before a long job and adjust only within the published printing window.
Property X-Y Z Value Method
Density g/cm³ · ISO 1183 1.24 g/cm³ Important ISO 1183
Tensile strength MPa · ISO 527 31.1 MPa Important 16.7 MPa Important ISO 527
Elongation at break % · ISO 527 13.8 % Important 1.1 % Important ISO 527
Bending strength MPa · ISO 178 58.7 MPa Important ISO 178
Bending modulus MPa · ISO 178 2442 MPa Important ISO 178
Young's modulus MPa · stiffness 2246 MPa Important 1782 MPa Important ISO 527
Melting temperature °C · ISO 11357 161 °C Important ISO 11357
Glass transition temperature (Tg) °C · ISO 11357 59 °C Important ISO 11357
Vicat softening temperature °C · ISO 306 62 °C Important ISO 306
HDT (0.45 MPa) °C · ISO 75 58 °C Important ISO 75
HDT (1.8 MPa) °C · ISO 75 56 °C Important ISO 75

Tested on 100% infill specimens. X-Y = across the layers, Z = between the layers (layer adhesion).

Frequently Asked Questions

Got questions? We've got answers. From choosing the right material to caring for your spools, here's everything you need to know in one spot.

What is the difference between Version A and Version B?

After a couple of formula iteration, we developed a PolyLite™ CosPLA which was able to outperform the durability of regular PLA while being much easier to sand and paint. However we found a way to improve the sand-ability even more and another way to almost double the toughness of the material. Unfortunately we could not implement both technology at the same time, therefore we decided to go ahead and release two version:
Version A with the first technology improvement to enhance the sand-ability even more.
Version B with the second technology improvement to enhance the durability even more.

It is important to note that BOTH displays better durability and sand-ability than regular PLA while being easier to paint.

What is the heat resistance of PolyLite™ CosPLA?

During our market research we found 4 needs for cosplay applications:
(sorted by priority)
- Sand-ability
- Durability
- Paint-ability
- Heat resistance

Although PolyLite™ CosPLA solves the 3 most important needs, it keeps the same temperature resistance as regular PLA (~60˚C).
We have different formula which do increase the heat resistance but significantly compromise on the ease of printing. (which is often the case for 3D printing material: ease of printing and heat resistance are the 2 main properties which we all want in the same material but is the most challenging to develop).
As a result, as we already formulated a very high quality ABS with great printability and dimensional stability, we would like to suggest our PolyLite™ ABS for cosplay application requiring high heat resistance. (it also displays durability and sand-ability).
As an alternative we can also recommend PolyLite™ ASA which displays the same feature as PolyLite™ ABS with an additional resistance to weather.

Will the spools work in an AMS?

Yes! We have redesigned the edges of our spools so all Polymaker products will now spin great in the AMS.

Is this material food safe?

Unfortunately we do not have any data whether this material is food safe. As of now, no 3D printing material on the market is FDA food safe compliant. This is because in order to be certified as food safe, the actual object needs to be certified and not the base material. The shape, bed used, environment the object was made, and much more goes into getting a food safety certificate. As of now there is no real certification that the FDA offers for 3D printing.

Do you sell refills?

We are sorry but we do not sell refills at this time

Is this material recyclable?

Unfortunately there is no great answer for recycling PLA at this time. Our cardboard spools are biodegradable but there is no great way to recycle PLA at this time.

Customers highly praise this specialized PLA for cosplay and prop-making. "Sands like a dream" and "easy to sand away layer lines" were common remarks. The material is durable, takes paint well, and prints reliably. Most found it worth the price for finishing work, though one customer noted it's "no easier to sand than typical PLA" for detailed parts. A few mentioned minor stringing issues and one found it less strong than expected.

Sanding (positive)Prints (positive)Quality (positive)Paint (positive)Filament (positive)
  • 5 stars: 36 (92%)
  • 4 stars: 2 (5%)
  • 3 stars: 0 (0%)
  • 2 stars: 1 (3%)
  • 1 star: 0 (0%)
C
Carbon G.
Version A - Durability with extra sand-ability / 1.75mm / 5kg
Good filament

I win a lot of competitions with this filament, very sandable.

A
Anonymous
Version B - Sand-ability with extra durability / 1.75mm / 5kg
Good quality PLA

Good quality PLA, very satisfied!

J
James B.
Version B - Sand-ability with extra durability / 1.75mm / 1kg
Polymaker is my go-to for filament.

Great filament options, arrives in a timely manner and I never pay shipping. Polymaker is my go-to for filament.

J
Jasper E.
Version A - Durability with extra sand-ability / 1.75mm / 1kg
Not a gimmick

Works exactly as advertised. I used the last spool to print a Helldiver helmet, it came out sturdy and sanded easily. 10/10 would recommend for any cosplayer.

W
Wizcalistro
Version B - Sand-ability with extra durability / 1.75mm / 5kg
Great color option for a 5kg

Great color option for a 5kg roll!

B
Ben P.
Version B - Sand-ability with extra durability / 1.75mm / 1kg

Printed great for my Jedi Temple Guard I am working on.

C
Charles T.
Version A - Durability with extra sand-ability / 1.75mm / 1kg
Great

I'm really loving this PLA. It's very durable and looks great once it's sanded and painted.

A
Alex
Great material for cosplay props

The cosplay PLA has been my go-to material for my armor and props. After sanding, it doesn't need that much filler or UV resin for the surface unless there are uneven layers due to the machine.
One thing I do recommend is annealing your prints before sanding and painting.

R
Robert
Fantastic filament, please stock more

Ignore the naysayers this is fantastic filament shown above is printed then 5m of sanding and a fast prime. Please stock more asap

L
Lirenza
Easy Support Removal Saves Hands

So I have not yet gotten to the finishing part so I can't speak for it's sandability, but I have never had a filament where the supports came off so easily! Normally I have to fight with them and end up with my fingers wrapped in Band-Aids. I have even put my scraper through my finger trying to pry them off... and yet with this filament they just came right off easily. No Band-Aids required afterward! I honestly wish I had caved and bought this filament a lot sooner because this would have saved me a lot of headache, but now I know that I am definitely going to be buying more so that I no longer shed blood over prints.

H
Heather O.
Version A - Durability with extra sand-ability / 1.75mm / 5kg
Pretty good

Pretty good.

T
Tommy C.
Doesn't get any better !!!!!

Absolutely LOVE this filament. It's my "go-to" filament for printing my 3D models. It's easy to print, easy to sand/prep, and lightweight. Doesn't get any better.

A
Anonymous
Version A - Durability with extra sand-ability / 1.75mm / 1kg
Solid Filament

Filament itself is sound, always have good prints and minimal errors. Does indeed sand pretty easily. Printing with5 walls or more and you will be able to drop your props without a worry.

A
Anonymous
Easy sanding. Excellent quality.

This is definitely easier to sand to get rid of layer lines. A few minutes with a rougher grit, then filler primer, and you've got a completely smooth surface. Easy to print and overall excellent quality filament.

S
Scott F.
Version A - Durability with extra sand-ability / 1.75mm / 1kg
Great material for making Cosplay items

Great material for making Cosplay items. Prints flawlessly and is easy to sand and paint. Durable and somewhat flexable. Much easier to use comming from PETG. My number one choice for for most prints.

J
Jonathan

Great product to make alot of prints! No need to change filament mid print.

O
Oliver

It is okay but not as strong…. Will NOT BUY THIS AGAIN

J
Jay B.
Version A - Durability with extra sand-ability / 1.75mm / 1kg
Perfect for Cosplay/Display Work!

Prints well even at higher speeds, durable, easy to sand away any layer lines and takes paint easily. As advertised! Love it!

A
Aleina P.
Version A - Durability with extra sand-ability / 1.75mm / 1kg
10/10 will buy again

Great for cosplay items, smooth print, easy to sand

J
Jeremy

I really like this filament and will be ordering a lot more! I'm printing Mandalorian armor for the family with it! It is easy to sand, fill, and paint on and pretty strong.

K
Kevin

Spool was nicely wound, filament diameter consistent, and print perfectly in my X1C. Smooth prints that sand super easy, layer adhesion feels great when stress testing and the plastic isn’t very brittle(as far as PLA goes). After printing with several kg of this it will be my new go to filament moving forward.

A
Aloria
Love this filament, great for sanding

I love this filament. I'm currently working on some custom Mando armor and this has helped the sanding process.

K
K
Prints beautifully easy to sand

I love this product. It is easier to sand, and with a few adjustments to extruder temp, flow rate and print speed it prints beautifully on my Anycubic MegaX and I3 Mega S.

A
Anonymous
Looks Great Easy To Work With

Looks great and easy to work with. Would be nice if the price could come down

J
Joshua

Prints perfectly

PolyLite CosPLA 1.75mm 3D printer filament | Polymaker showing 30 printing filament, Filamento para impresión 3D,...
Polymaker

PolyLite™ CosPLA

From $22.99 USD

PolyLite™ CosPLA: Premium PLA for Cosplay Creators

Specialized for Cosplay Applications
PolyLite™ CosPLA is a unique PLA filament developed specifically for cosplay prop makers. Its advanced formulation is designed for effortless sanding, enhanced durability, and superior paint adhesion—making it ideal for crafting detailed, high-quality props and costume pieces.

Outstanding Sandability and Durability
This filament stands out for its ease of post-processing. PolyLite™ CosPLA sands smoothly and accepts paint exceptionally well, allowing for professional-quality finishes. Compared to standard PLA, it offers increased toughness, so your props can better withstand handling and wear.

Two Formulations for Custom Needs
Version A: Optimized for even easier sanding and paintability—perfect for intricate, smooth-finish props.
Version B: Enhanced for maximum durability—ideal for parts that require extra strength.

Printability and Performance                                                                                      PolyLite™ CosPLA prints reliably on most desktop 3D printers, requiring no special hardware or enclosure. Recommended print temperatures range from 190–220°C, with a bed temperature of 30–60°C. For best results, print at moderate speeds and use full cooling.

Perfect for Creative Projects
Whether you’re building a cosplay suit inspired by your favorite characters or need a filament that handles finishing work with ease, PolyLite™ CosPLA delivers exceptional results every time.

WARNING: It is important to wear proper PPE while sanding printed parts.


Color

Net Weight

  • 1kg
  • 5kg
View product
$99.99